About us

Hi, I’m Mehtab Ahmed, and I’ve spent the last 15 years designing, programming, and troubleshooting industrial automation and electrical control systems across manufacturing plants, power facilities, and industrial sites.

My Background

I’m electrical engineer specializing in Industrial Automation and Control systems with more than 15 years of hands-on industry experience. Throughout my career, I’ve worked on PLC programming, SCADA and DCS systems troubleshooting, motor control, power distribution, and industrial electrical design for manufacturing plants, power facilities, and also process industries. My focus has always been on practical engineering solutions that improve reliability, safety, and plant performance.

Education & Credentials

B.Sc. in Electrical Engineering, University of Engineering and Technology (UET), in 2010
More than 15 years of practical experience in PLC, SCADA, DCS, and industrial electrical systems
Practical experience with Siemens, Allen-Bradley (Rockwell Automation), and Schneider Electric platforms
Experience applying in IEC/NEC requirements and industrial electrical design practices

Professional Experience

I’ve programmed PLC systems using ladder logic, structured text, and also function block programming across multiple automation platforms. I’ve developed and supported SCADA, and HMI applications using FactoryTalk View, WinCC, Wonderware, and Ignition, while also working with DCS platforms including Emerson DeltaV, Honeywell, and Yokogawa.

My experience also includes designing motor control centers, integrating variable frequency drives (VFDs), developing power distribution systems, and supporting industrial facilities in the manufacturing, oil and gas, utility, and chemical processing sectors.

Why I Created Industrial Control Academy

After 15 years in the field, I noticed a huge gap between what’s taught in classrooms and what actually happens on the plant floor at 2 AM when a system goes down.

I’ve spent many hours Like

– Debugging PLC code that “worked in simulation” but failed in production

– Explaining to young engineers why their textbook solution won’t work with our 20-year-old equipment

– Finding practical solutions that work in real facilities, not just on paper

Industrial Control Academy started as my personal notebook – a place where I documented real solutions to real problems. The kind of problems that don’t show up in manufacturer manuals:

– What to do when your VFD keeps tripping and the manual just says “check parameters”

– How to actually size a cable when you have voltage drop, heating, and NEC all fighting each other

– Why your GFCI keeps nuisance tripping and what the real fix is

I realized other engineers and technicians were facing the same frustrations. So I decided to share what I’ve learned, the hard way over 15 years of practical work.

What Makes This Site Different

This site isn’t built by rewriting manufacturer manuals or repeating information that’s already available elsewhere.

Every guide and calculator on this website is based on practical experience. If I haven’t worked on something myself, I verify it against electrical codes, industry standards, or manufacturer documentation before publishing it, My goal is simple: explain technical topics in a way that’s useful when you’re standing in front of a control panel or troubleshooting equipment in the field.

Technical Expertise

Industrial Automation:

PLC programming and troubleshooting (Siemens, Allen-Bradley, Schneider)
SCADA/HMI design and integration
DCS systems configuration
Industrial networking (Ethernet/IP, Profinet, Modbus)

Electrical Systems:

NEC code compliance for industrial installations
Motor control and VFD applications
Power distribution design
Cable sizing and voltage drop calculations
Circuit breaker selection and coordination

Control Panel Design:

Electrical schematic design
Panel layout and wiring
Component selection
Testing and commissioning

What I’m Currently Working On

I continue to work on industrial automation projects while maintaining this site. I’m based in Lahore, Pakistan, and work with clients across multiple countries Remotely.

Creating practical guides, tutorials, and engineering calculators for this website
Researching electrical codes, standards, and new automation technologies
Testing ideas and solutions before publishing new content
Answering questions and improving existing articles based on reader feedback

About Industrial Control Academy

This site is my platform for sharing practical industrial automation and electrical knowledge. What started as my personal reference library has grown into a practical resource for engineers, technicians, and students working with industrial automation and electrical systems.

What You’ll Find Here:

– In-depth technical tutorials based on real projects

– Free calculators for cable sizing, voltage drop, power calculations

– Step-by-step guides for NEC compliance

– Troubleshooting tips from actual plant floor experience

– No-nonsense explanations of complex electrical concepts

My Commitment to You:

very article is written using my practical experience and, where appropriate, verified against applicable codes, standards, or manufacturer documentation.

– I cite codes and standards when needed (NEC, IEC, IEEE)

– I update content as I learn new things

– I welcome questions, corrections, and feedback to help keep the content accurate and useful.

– I keep it practical – theory only when necessary

Disclaimer

While I share my professional experience and knowledge, always:

– Consult local electrical codes and regulations

– Work with licensed electricians for actual installations

– Follow manufacturer specifications for equipment

– Prioritize safety above all else

– Get professional consultation for critical applications

This content is intended for educational purposes and should not replace professional engineering judgment, manufacturer documentation, or applicable electrical codes and regulations.

Thank you for visiting Industrial Control Academy. I hope these guides, calculators, and tutorials help you solve real engineering problems with greater confidence. If you have a question or would like to suggest a topic, feel free to get in touch.

Mehtab-Ahmed

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